Zeonics Systech Defence & Aerospace Engineers (P) Ltd












Moulded System

At Zeonics Systech we have several Vacuum Vessels and specialised degassing systems where we manufacture Large moulded structures . The materials which we can mould are all electrical grade and can withstand high voltage stresses. Several materials are used for moulding like Epoxy filled and unfilled, Polyurethane, Castor Sauce, Mineral Oil Impregnation and Epoxy moulded on top, Gas filled and moulded on top. We specialise in sub contrary Vacuum moulding as a standard part of our Business and we have dedicated   containers for moulding all these materials under specific conditions. Several inert atmospheres like Nitrogen, Argon are available during moulding of critical components. We degass all the components as well as containers before moulding. Standard conditioning technique is applied to moulds before conditioning them for moulding and once moulded they are continously monitored in our chambers for deformity if any. Several aerospace components used for critical applications are moulded at our end with  utmost precision. We have moulded components which have withstood the following severities.  

1. Max. Temperature : 1250C
2. Vibration: 1 hour in each orientation
0.02g2/Hz from 5 to 60Hz
0.05g2/Hz from 60 to 1000Hz
3.   Shock: Severity 40g for 6ms 3shocks in each direction. 
4. R.H @ 500C - 95%
5. Acceleration : Constant acceleration-50g in all axis 10min. each.
6. Altitude : 50Km 
7. Min.Temperature : -600C  
8. Bump test 4000+/- 10Bump at a peak acceleration of 400+/-40m/sec.  

Our Capacity for moulding assemblies are as follows:  

Maximum Diameter of Assembly : 750mm  

Maximum Height of Assembly : 1000mm  

Maximum Voltage Withstanding Capacity : 400KVDC.  

Weight / Job : 105Kgs

Most of our castings are compensated for Temperature fluctuation and the electrical connection are given as flying wires for suitable connections. 

Kindly contact us for specific requirement